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Author:

Wu, Changjun (Wu, Changjun.) | Fan, Jinwei (Fan, Jinwei.) (Scholars:范晋伟) | Wang, Qiaohua (Wang, Qiaohua.) | Pan, Ri (Pan, Ri.) | Tang, Yuhang (Tang, Yuhang.) | Li, Zhongsheng (Li, Zhongsheng.)

Indexed by:

EI Scopus SCIE

Abstract:

This paper proposes an integrated geometric error prediction and compensation method to eliminate the positioning inaccuracy of tool ball for a double ball bar (DBB) caused by the translational axes' geometric errors in a multi-axis machine tool (MAMT). Firstly, based on homogeneous transform matrix (HTM) and multi-body system (MBS) theory, the positioning error model only considering the translational axes of a MAMT is established. Then, an integrated error parameter identification method (IEPIM) by using a laser interferometer is proposed. Meanwhile, the identification discrete results of geometric error parameters for the translational axes are obtained by identification experiments. According to the discrete values, the optimal polynomials of 18 position-dependent geometric errors (PDGEs) are founded. As a basis, an iterative compensation method is constructed to modify the NC codes generated with the ordinary compensation method in self-developed compensation software. Finally, simulation verification is conducted with these two compensation methods. Simulation results show the positioning errors for test path of tool ball calculated with the iterative compensation method that are limited within 0.001 mm, and its average accuracy and accuracy stability are improved by 79.5 and 52.2%, respectively. In order to further verify the feasibility of the presented method, a measuring experiment is carried out in XY plane of a five-axis machine tool by using DBB. The experiment results show that the maximum circularity error with the iterative compensation method is reduced about 40.4% than that with the ordinary compensation method. It is therefore reasonable to conclude that the proposed method in this paper can avoid the influence of the translational axes' geometric errors on rotary ones during a DBB test.

Keyword:

Integrated error parameter identification method The optimal polynomials Translational axes Positioning error Iterative compensation method Geometric error

Author Community:

  • [ 1 ] [Wu, Changjun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Fan, Jinwei]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Pan, Ri]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Tang, Yuhang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Li, Zhongsheng]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 6 ] [Wu, Changjun]Zhengzhou Univ Light Ind, Sch Mech & Elect Engn, Zhengzhou 450002, Henan, Peoples R China
  • [ 7 ] [Wang, Qiaohua]Zhengzhou Univ Light Ind, Sch Mech & Elect Engn, Zhengzhou 450002, Henan, Peoples R China

Reprint Author's Address:

  • 范晋伟

    [Wu, Changjun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China;;[Fan, Jinwei]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China;;[Wu, Changjun]Zhengzhou Univ Light Ind, Sch Mech & Elect Engn, Zhengzhou 450002, Henan, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

ISSN: 0268-3768

Year: 2018

Issue: 9-12

Volume: 95

Page: 3413-3435

3 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:156

Cited Count:

WoS CC Cited Count: 31

SCOPUS Cited Count: 33

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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