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Author:

Zhang, H. Z. (Zhang, H. Z..) | Huang, T. (Huang, T..) (Scholars:黄婷) | Liu, Z. (Liu, Z..) | Zhang, X. (Zhang, X..) | Lu, J. L. (Lu, J. L..) | Xiao, R. S. (Xiao, R. S..) (Scholars:肖荣诗)

Indexed by:

EI Scopus SCIE

Abstract:

This paper presents a feasibility study on machining SiCp/AA2024 composite using nanosecond fiber laser (lambda = 1064 nm) with the rated average power of 20 W and the assistance of 1 MPa Ar gas. Ablation characteristics are investigated with variation of pulse repetition rate (f = 3 similar to 10 kHz, tau(1) = 200 ns) and pulse width (tau(1) = 4, 13, 20, 30, 50, 100, 200 ns, f = 3 kHz). The ablation morphology measured by scanning electron microscopy (SEM) changed from "coated layer", "partially coated layer" to "column array" appearance with decreasing pulse repetition rate. An effective ablation of the SiCp/AA2024 composite was demonstrated at 3 kHz repetition rate. By increasing pulse width with a fixed pulse repetition rate of 3 kHz, ablation depth and ablation rate linearly increased, meanwhile, both surface roughness and recast layer thickness saturated. The rate achieved was in the range from 27 nm to 157 nm per pulse, and the resultant roughness from 6.75 mu m to 20.60 mu m. Ablation mechanism was analyzed from the aspects of high pressure assistant gas, high pulse fluence and high beam overlap of 99.8%. Furthermore, the morphology formation mechanism was discussed considering the competition effect between the time for ablated material escaping from cavity and the pulse interval time of "Delta tau(1) = 1/f" available for ablation. (C) 2018 The Society of Manufacturing Engineers. Published by Elsevier Ltd. All rights reserved.

Keyword:

Laser ablation Metal-matrix composite (MMC) Nanosecond pulse

Author Community:

  • [ 1 ] [Zhang, H. Z.]Beijing Univ Technol, Inst Laser Engn, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 2 ] [Huang, T.]Beijing Univ Technol, Inst Laser Engn, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 3 ] [Liu, Z.]Beijing Univ Technol, Inst Laser Engn, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 4 ] [Zhang, X.]Beijing Univ Technol, Inst Laser Engn, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 5 ] [Lu, J. L.]Beijing Univ Technol, Inst Laser Engn, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 6 ] [Xiao, R. S.]Beijing Univ Technol, Inst Laser Engn, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 7 ] [Zhang, H. Z.]Hebei Univ Engn, Sch Math & Phys, Handan 056038, Hebei, Peoples R China
  • [ 8 ] [Liu, Z.]Univ Manchester, Sch Mat, Manchester M13 9PL, Lancs, England

Reprint Author's Address:

  • [Zhang, H. Z.]Beijing Univ Technol, Inst Laser Engn, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2018

Volume: 31

Page: 560-567

6 . 2 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:156

Cited Count:

WoS CC Cited Count: 19

SCOPUS Cited Count: 23

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 2

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