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Author:

Xu, Yangli (Xu, Yangli.) | Zhang, Dongyun (Zhang, Dongyun.) (Scholars:张冬云) | Zhou, Yan (Zhou, Yan.) | Wang, Weidong (Wang, Weidong.) | Cao, Xuanyang (Cao, Xuanyang.)

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EI Scopus SCIE PubMed

Abstract:

The combination of topology optimization (TOP) and selective laser melting (SLM) provides the possibility of fabricating the complex, lightweight and high performance geometries overcoming the traditional manufacturing "bottleneck". This paper evaluates the biomechanical properties of porous structures with porosity from 40% to 80% and unit cell size from 2 to 8 mm, which are designed by TOP and manufactured by SLM. During manufacturability exploration, three typical structures including spiral structure, arched bridge structure and structures with thin walls and small holes are abstracted and investigated, analyzing their manufacturing limits and forming reason. The property tests show that dynamic elastic modulus and compressive strength of porous structures decreases with increases of porosity (constant unit cell size) or unit cell size (constant porosity). Based on the Gibson-Ashby model, three failure models are proposed to describe their compressive behavior, and the structural parameter lambda is used to evaluate the stability of the porous structure. Finally, a numerical model for the correlation between porous structural parameters (unit cell size and porosity) and elastic modulus is established, which provides a theoretical reference for matching the elastic modulus of human bones from different age, gender and skeletal sites during innovative medical implant design and manufacturing.

Keyword:

porous structure topology optimization selective laser melting elastic modulus compression behavior stability

Author Community:

  • [ 1 ] [Xu, Yangli]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 2 ] [Zhang, Dongyun]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 3 ] [Zhou, Yan]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 4 ] [Wang, Weidong]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 5 ] [Cao, Xuanyang]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China

Reprint Author's Address:

  • 张冬云

    [Zhang, Dongyun]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China

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Source :

MATERIALS

ISSN: 1996-1944

Year: 2017

Issue: 9

Volume: 10

3 . 4 0 0

JCR@2022

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:287

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 45

SCOPUS Cited Count: 56

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 9

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