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Author:

Li, Hong (Li, Hong.) | Yan, Weijia (Yan, Weijia.) | Li, Zhuoxin (Li, Zhuoxin.) | Mariusz, Bober (Mariusz, Bober.) | Senkara, Jacek (Senkara, Jacek.) | Zhang, Yu (Zhang, Yu.)

Indexed by:

EI Scopus SCIE

Abstract:

In this study, a CALPHAD-coupled finite element model was established to reveal the formation mechanism of hot cracks (including liquation and solidification cracks) in the dissimilar 6061/7075 resistance spot welding joints. The partially melting zone (PMZ) and the fusion zone solidified under tension during the cooling stage. When the composition of the local area is susceptible to hot tearing, crack initiation would take place. This can be revealed by the CALPHAD-coupled finite element model. At the 6061/nugget interface, the PMZ was torn apart under the thermal strain to form cracks which are perpendicular to the nugget border (Type I liquation cracks). At the 7075/nugget interface, the PMZ was torn apart by the solidification contraction of the nugget ((fS)nugget >(fS)7075) to form cracks along the tangent line of the nugget border (Type II liquation cracks). The calculation of the divide dT/d(fS)1/2 divide index shows that the solidification cracking susceptibility of the 6061/7075 nugget is fairly high. The metallographic and energy dispersive spectrometer analysis shows that the Type I liquation cracks were filled by the liquid within the nugget while the Type II liquation cracks and solidification cracks created a local no-bonding area. The Type I liquation cracks did not affect the mechanical properties of the joints while the Type II liquation cracks deteriorated the mechanical properties of the joints.

Keyword:

Liquation cracking Solidification cracking Aluminum alloy Resistance spot welding

Author Community:

  • [ 1 ] [Li, Hong]Beijing Univ Technol, Fac Mat & Mfg, Inst Light Alloy & Proc, Beijing 100124, Peoples R China
  • [ 2 ] [Yan, Weijia]Beijing Univ Technol, Fac Mat & Mfg, Inst Light Alloy & Proc, Beijing 100124, Peoples R China
  • [ 3 ] [Li, Zhuoxin]Beijing Univ Technol, Fac Mat & Mfg, Inst Light Alloy & Proc, Beijing 100124, Peoples R China
  • [ 4 ] [Zhang, Yu]Beijing Univ Technol, Fac Mat & Mfg, Inst Light Alloy & Proc, Beijing 100124, Peoples R China
  • [ 5 ] [Mariusz, Bober]Warsaw Univ Technol, Fac Prod Engn, Dept Welding Engn, PL-02524 Warsaw, Poland
  • [ 6 ] [Senkara, Jacek]Warsaw Univ Technol, Fac Prod Engn, Dept Welding Engn, PL-02524 Warsaw, Poland

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2022

Volume: 77

Page: 794-808

6 . 2

JCR@2022

6 . 2 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:49

JCR Journal Grade:2

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count: 22

SCOPUS Cited Count: 25

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 10

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