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Author:

Zhang, Yu (Zhang, Yu.) | Zhou, Zuyu (Zhou, Zuyu.) | Fu, Yiqin (Fu, Yiqin.) | Li, Hong (Li, Hong.) (Scholars:李红) | Li, Zhuoxin (Li, Zhuoxin.) | Mariusz, Bober (Mariusz, Bober.) | Senkara, Jacek (Senkara, Jacek.)

Indexed by:

EI Scopus SCIE

Abstract:

In this study, Al and Zn interlayers are added separately between AZ31 and ZK61 workpieces to investigate the method of eliminating liquation cracking in dissimilar magnesium alloy resistance spot welding (RSW). Calculation of phase diagram technique was used to analyze the effect of Al or Zn element addition on the metallurgical reactions in the nugget. The T-fS curves reveal that the (fS)nugget is higher than (fS)ZK61 during the cooling stage of the AZ31/ZK61 RSW, which triggers the liquation cracking. Adding Al or Zn elements into the nugget can change the T-fS curve of the fusion zone, thereby restraining the liquation cracking at different degrees. Microstructural analysis at the nugget/ZK61 interface shows that the cracks become discontinuous in the AZ31/ Al/ZK61 samples, while the cracks are eliminated in AZ31/Zn/ZK61 samples. With the addition of interlayers, the microstructure of the nugget consisted of fully equi-axed dendrites, while the microstructure of the nugget without interlayer consisted of a mixture of columnar and equi-axed dendrites. Lap-shear test of the dissimilar magnesium alloy RSW joints shows that the mechanical properties of the samples can be improved significantly when the liquation cracking is restrained. The AZ31/ZK61, AZ31/Al/ZK61, and AZ31/Zn/ZK61 samples exhibit nugget-drop-off, partial-interfacial-partial-nugget-drop-off, and fully-interfacial failure modes, respectively.

Keyword:

Liquation cracking Magnesium alloys Resistance spot welding Dendritic growth

Author Community:

  • [ 1 ] [Zhang, Yu]Beijing Univ Technol, Fac Mat & Mfg, Inst Light Alloy & Proc, Beijing 100124, Peoples R China
  • [ 2 ] [Zhou, Zuyu]Beijing Univ Technol, Fac Mat & Mfg, Inst Light Alloy & Proc, Beijing 100124, Peoples R China
  • [ 3 ] [Li, Hong]Beijing Univ Technol, Fac Mat & Mfg, Inst Light Alloy & Proc, Beijing 100124, Peoples R China
  • [ 4 ] [Li, Zhuoxin]Beijing Univ Technol, Fac Mat & Mfg, Inst Light Alloy & Proc, Beijing 100124, Peoples R China
  • [ 5 ] [Fu, Yiqin]China Natl Petr Corp, Beijing 100000, Peoples R China
  • [ 6 ] [Mariusz, Bober]Warsaw Univ Technol, Fac Prod Engn, Dept Welding Engn, PL-02524 Warsaw, Poland
  • [ 7 ] [Senkara, Jacek]Warsaw Univ Technol, Fac Prod Engn, Dept Welding Engn, PL-02524 Warsaw, Poland

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2022

Volume: 75

Page: 60-71

6 . 2

JCR@2022

6 . 2 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:49

JCR Journal Grade:2

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count: 8

SCOPUS Cited Count: 11

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

Affiliated Colleges:

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