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A study on microstructure evolution and fracture behavior for the full IMC phase transited from full Cu3Sn joints during the 600 °C aging temperature was conducted systematically. OM, SEM, and XRD technology were used to systematically study the microstructure evolution for the solder joints. Besides, shear strength and hardness for the Cu-Sn IMCs were investigated using uniaxial tensile equipment and Vickers micro-hardness testing. The results showed that the formed Cu3Sn phase gradually transformed to a metastable Cu20Sn6 phase, which would continue to transit to a eutectoid microstructure (Cu20Sn6&α(Cu)), finally, the newly formed Cu20Sn6&(Cu) was consumed to form Cu13.7Sn phase until the joint transformed to fully Cu13.7Sn phase. The average values of the Cu3Sn, Cu20Sn6, Cu20Sn6&α(Cu), and Cu13.7Sn phase were as follows: 374.5, 412.2, 373.4, and 103.4 HV, respectively. When the shearing rate was 4mm/min, the shear strengths of full Cu3Sn, Cu20Sn6, Cu20Sn6&α(Cu), and Cu13.7Sn phases were 38, 53, 71, and 41 MPa correspondingly. Besides, the fracture mechanism of Cu3Sn, Cu20Sn6, and Cu20Sn6&α(Cu) was an intergranular fracture. Finally, the full Cu13.7Sn phase (solid solution) appeared as ductile fracture following typical dimple morphologies compared to that was led by brittle fracture of different full IMC joints. Based on the analysis of the stress-strain curve and fracture surface, we found that the full Cu13.7Sn phase (solid solution) was the promising phase to replace the full Cu3Sn joint with a substantial increase in plasticity and toughness while maintaining higher strength. © 2022 IEEE.
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Year: 2022
Language: English
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30 Days PV: 6
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