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Author:

Liu, Ruochen (Liu, Ruochen.) | Hou, Aolin (Hou, Aolin.) | Qiu, Jingjing (Qiu, Jingjing.) | Wang, Shiren (Wang, Shiren.)

Indexed by:

EI Scopus SCIE

Abstract:

The ceramic manufacturing sector, recognized as a highly energy-consuming industry, is set to boost energy efficiency and reduce carbon footprint. Here, we present a new self-sustaining ceramization-assisted additive manufacturing (AM) of ceramic composite structures. The eco-friendly process features extrusion-based printing of geopolymer-bonded reactive microparticles, ambient environment curing, and self-sustaining ceramization. Our approach exhibits an extraordinarily low manufacturing carbon footprint with a greenhouse gas (GHG) emission of 0.79 kg of CO2 equivalent/kg, a 1000-fold decrease compared to standard binder jetting ceramic AM. The resultant structure comprises a Ti-Si-C-based ceramic composite, simultaneously showcasing the lowest open porosity (22%) compared to other reactively 3D-printed inorganic structures. The proposed technology has the potential to pave the way for low-carbon manufacturing of geometrically intricate ceramic composite structures.

Keyword:

additive manufacturing sustainable manufacturing self-sustaining reaction Ti-Si-Ccomposites geopolymer

Author Community:

  • [ 1 ] [Liu, Ruochen]Beijing Univ Technol, Coll Mat Sci & Engn, Beijing 100124, Peoples R China
  • [ 2 ] [Liu, Ruochen]Texas A&M Univ, Dept Mat Sci & Engn, College Stn, TX 77843 USA
  • [ 3 ] [Hou, Aolin]Texas A&M Univ, Dept Mat Sci & Engn, College Stn, TX 77843 USA
  • [ 4 ] [Wang, Shiren]Texas A&M Univ, Dept Mat Sci & Engn, College Stn, TX 77843 USA
  • [ 5 ] [Qiu, Jingjing]Texas A&M Univ, Dept Mech Engn, College Stn, TX 77843 USA
  • [ 6 ] [Wang, Shiren]Texas A&M Univ, Dept Ind & Syst Engn, College Stn, TX 77843 USA

Reprint Author's Address:

  • [Wang, Shiren]Texas A&M Univ, Dept Mat Sci & Engn, College Stn, TX 77843 USA;;[Qiu, Jingjing]Texas A&M Univ, Dept Mech Engn, College Stn, TX 77843 USA;;[Wang, Shiren]Texas A&M Univ, Dept Ind & Syst Engn, College Stn, TX 77843 USA

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Source :

ACS SUSTAINABLE CHEMISTRY & ENGINEERING

ISSN: 2168-0485

Year: 2024

Issue: 12

Volume: 12

Page: 4858-4866

8 . 4 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 11

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