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Author:

Shi, Junbiao (Shi, Junbiao.) | Li, Fang (Li, Fang.) | Chen, Shujun (Chen, Shujun.) (Scholars:陈树君) | Zhao, Yun (Zhao, Yun.) | Tian, Hongyu (Tian, Hongyu.)

Indexed by:

EI Scopus SCIE

Abstract:

Wire arc additive manufacturing (WAAM), utilizing welding arc to melt metal wire into shaped parts, has become a promising manufacturing technology recently. Tandem GMAW-based WAAM (TG-WAAM), in which two wires are fed into the molten pool simultaneously, has the potential to double the efficiency of traditional WAAM. However, the high wire-feed speed is accompanied with high heat input that is likely to cause molten pool overflowing, especially at upper layers because of decreased heat dissipation and increased heat accumulation. An in-process active cooling technology based on thermoelectric cooling is introduced into TG-WAAM in this research. Its effect on forming quality and efficiency of TG-WAAM is investigated experimentally. The results show that the additional cooling well compensates for the excessive heat input into the molten pool, which enables not only increased maximum wire-feed speed (9-15%) but also reduced inter-layer dwell time (42-54%), while maintaining the desired forming quality. The overall efficiency is improved by more than 0.97 times in the case study. This research provides a feasible scheme to solve the conflict between forming quality and efficiency during WAAM.

Keyword:

Tandem GMAW Forming quality Efficiency Active cooling Wire arc additive manufacturing

Author Community:

  • [ 1 ] [Shi, Junbiao]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Li, Fang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Chen, Shujun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Zhao, Yun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Tian, Hongyu]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 6 ] [Shi, Junbiao]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China
  • [ 7 ] [Li, Fang]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China
  • [ 8 ] [Chen, Shujun]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China
  • [ 9 ] [Zhao, Yun]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China
  • [ 10 ] [Tian, Hongyu]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Li, Fang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China;;[Li, Fang]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

ISSN: 0268-3768

Year: 2019

Issue: 5-8

Volume: 101

Page: 1349-1356

3 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:136

JCR Journal Grade:2

Cited Count:

WoS CC Cited Count: 65

SCOPUS Cited Count: 74

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

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