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Author:

Chen, Dongju (Chen, Dongju.) (Scholars:陈东菊) | Cui, Xianxian (Cui, Xianxian.) | Pan, Ri (Pan, Ri.) | Fan, Jinwei (Fan, Jinwei.) (Scholars:范晋伟) | An, Chenhui (An, Chenhui.)

Indexed by:

Scopus SCIE

Abstract:

In ultra-precision fly-cutting machining, the aerostatic spindle is the key component, which has significant influence on the machined surface quality. The unbalanced spindle directly affects the machining accuracy. In this article, a prediction model of machining surface topography is proposed which involves the effect of the gas film performance of spindle in microscale. With the Weierstrass function, unstable transient response of the aerostatic spindle system is derived by the motion model of the spindle, which response signal represents the surface profile in the ultra-precision machining. Meanwhile, the experiment is performed with different rotation speed of the spindle. And the effect of the unbalanced aerostatic spindle on the surface generation is discussed in time and frequency domain. The conclusion shows that the similar cyclical surface ripple of the workpiece is independent of the spindle speed, and the rotation speed of the spindle and unbalanced spindle directly affects the machining surface topography. This study is quite meaningful for deeply understanding the influence rule of spindle unbalanced error from the viewpoint of machined surface and vibration frequency.

Keyword:

ultra-precision machining Aerostatic spindle microscale surface topography transient response

Author Community:

  • [ 1 ] [Chen, Dongju]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Cui, Xianxian]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Pan, Ri]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Fan, Jinwei]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 5 ] [An, Chenhui]Chengdu Fine Opt Engn Res Ctr, Chengdu, Sichuan, Peoples R China

Reprint Author's Address:

  • 陈东菊

    [Chen, Dongju]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China

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Source :

ADVANCES IN MECHANICAL ENGINEERING

ISSN: 1687-8140

Year: 2018

Issue: 1

Volume: 10

2 . 1 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:156

JCR Journal Grade:4

Cited Count:

WoS CC Cited Count: 3

SCOPUS Cited Count: 5

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

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