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Author:

Wu, Changjun (Wu, Changjun.) | Fan, Jinwei (Fan, Jinwei.) (Scholars:范晋伟) | Wang, Qiaohua (Wang, Qiaohua.) | Chen, Dongju (Chen, Dongju.) (Scholars:陈东菊)

Indexed by:

EI Scopus SCIE

Abstract:

This paper proposes a new iterative compensation methodology of geometric errors to improve the machining accuracy of a non-orthogonal five-axis machine tool (NOFAMT). Firstly, based on homogeneous transform matrix (HTM) and multi-body system (MBS) theory, the relative motion constraint equations (TRMCEs) of the tool tip position and tool orientation vector related to a NOFAMT with a nutating rotary B axis are established. Then, by utilizing TRMCEs, the mapping relationships between tool path and the numerical control (NC) command without and with considering the geometric errors are constructed respectively. In order to truly reproduce tool motion trajectory of the machine tool driven by the given NC command, the mapping relationship between the NC command and tool cutting trajectory is also established. Meanwhile, procedures of iterative compensation are described by using the aforementioned mapping relationships without the traditional inverse calculation, and the actual NC code is generated in self-developed compensation software. It is not difficult to find that the new approach takes the difference between tool path and tool cutting trajectory as the control objective and can directly obtain the actual NC code controlling the machine tool to achieve the desired machining accuracy. Finally, a cutting test is carried out on the DMU60P NOFAMT. Experimental results show the developed iterative compensation methodology is precise and effective for NOFAMTs. Therefore, compared with the existing methods, the new method is more direct and accurate. And its basic idea can be applied to other type of machine tools.

Keyword:

Geometric error The relative motion constraint equation Machining accuracy Iterative compensation methodology Non-orthogonal five-axis machine tool

Author Community:

  • [ 1 ] [Wu, Changjun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Ping Leyuan 100, Beijing 100124, Peoples R China
  • [ 2 ] [Fan, Jinwei]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Ping Leyuan 100, Beijing 100124, Peoples R China
  • [ 3 ] [Chen, Dongju]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Ping Leyuan 100, Beijing 100124, Peoples R China
  • [ 4 ] [Wu, Changjun]Zhengzhou Univ Light Ind, Sch Mech & Elect Engn, Zhengzhou 450002, Henan, Peoples R China
  • [ 5 ] [Wang, Qiaohua]Zhengzhou Univ Light Ind, Sch Mech & Elect Engn, Zhengzhou 450002, Henan, Peoples R China

Reprint Author's Address:

  • 范晋伟

    [Fan, Jinwei]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Ping Leyuan 100, Beijing 100124, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE

ISSN: 0890-6955

Year: 2018

Volume: 124

Page: 80-98

1 4 . 0 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:156

JCR Journal Grade:1

Cited Count:

WoS CC Cited Count: 66

SCOPUS Cited Count: 79

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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