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Author:

Cheng, Qiang (Cheng, Qiang.) (Scholars:程强) | Zhao, Hongwei (Zhao, Hongwei.) | Liu, Zhifeng (Liu, Zhifeng.) (Scholars:刘志峰) | Zhang, Cui (Zhang, Cui.) | Gu, Peihua (Gu, Peihua.)

Indexed by:

EI Scopus SCIE

Abstract:

With increasing demands of machining accuracy, designing of machine tools for satisfactory performance using cost-effective geometric accuracy configurations is becoming a complex problem to the machine tool manufacturers. In this paper, a novel robust accuracy allocation method is proposed for multi-axis machine tools based on multi-objective quality and cost trade-offs. To model the volumetric accuracy of machine tool based on geometric errors, the multi-body system theory was introduced. A manufacturing cost model for the machine tool components with a significant effect on geometric errors was established based on the machining features. The quality loss of the machine tool was also integrated into a single optimization objective. After identifying the relationship between the accuracy grade parameters of the feeding components and the geometric errors, the maximum in the Euclidean norm of all the accuracy parameters was defined as another optimization objective. The robust accuracy allocation was performed using Isight software and the Non-Dominated Sorting Genetic Algorithm-II built in the MATLAB. The optimization results for a four-axis horizontal machining center showed that the proposed method can realize the optimization of geometric accuracy and can determine the optimal accuracy grade of the feeding components satisfying the machining accuracy requirements.

Keyword:

multi-body system theory accuracy allocation quality loss function geometric error Machine tool

Author Community:

  • [ 1 ] [Cheng, Qiang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Zhao, Hongwei]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Liu, Zhifeng]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Zhang, Cui]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Gu, Peihua]Shantou Univ, Dept Mechatron Engn, Shantou, Guangdong, Peoples R China

Reprint Author's Address:

  • 刘志峰

    [Liu, Zhifeng]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China

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Source :

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART C-JOURNAL OF MECHANICAL ENGINEERING SCIENCE

ISSN: 0954-4062

Year: 2016

Issue: 15

Volume: 230

Page: 2728-2744

2 . 0 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:166

CAS Journal Grade:4

Cited Count:

WoS CC Cited Count: 12

SCOPUS Cited Count: 21

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

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