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Author:

Zhang, L. (Zhang, L..) | Chen, S. J. (Chen, S. J..) (Scholars:陈树君) | Song, Y. X. (Song, Y. X..) | Wang, J. (Wang, J..) | Lin, W. (Lin, W..)

Indexed by:

SCIE

Abstract:

Gas metal arc welding (GMAW) is the most widely used welding process, but its heat input and deposition are coupled. Cross-arc welding was recently proposed to decouple them to increase productivity while maintaining the base metal heat input at a desired level. To achieve desirable metal transfer for a stable cross-arc process, this paper proposes use of a plasma arc (PA) to replace the gas tungsten arc previously used to heat the workpiece and detach the droplets. A high-speed camera was used to analyze the metal transfer behavior. It was found that the PA can swing between the two wires such that the PA force is alternately and automatically applied on the droplets formed on the two wires between which the crucial inter-wire arc is established. Three major parameters significantly determine the detachment effects of the PA: peak current of PA (I-p) pulse duration (t(p)), and plasma gas flow rate (G(p)). Analysis of experimental results shows that the larger the pulse duration (t(p)), the greater the effect of the PA force on the droplet; therefore, the smoother the metal transfer. Further, with an increased PA peak current (I-p), the metal transfer becomes smoother. In addition, the larger the plasma gas flow rate, the greater the PA force on the droplet. Experiments also determined their requirements within typical ranges.

Keyword:

Plasma Arc Inter-Wire Arc Metal Transfer Cross Arc Arc Force

Author Community:

  • [ 1 ] [Zhang, L.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 2 ] [Chen, S. J.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 3 ] [Song, Y. X.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 4 ] [Lin, W.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 5 ] [Zhang, L.]Hebei Univ Sci & Technol, Hebei Key Lab Mat Near Net Forming Technol, Shijiazhuang, Hebei, Peoples R China
  • [ 6 ] [Wang, J.]Hebei Univ Sci & Technol, Hebei Key Lab Mat Near Net Forming Technol, Shijiazhuang, Hebei, Peoples R China

Reprint Author's Address:

  • 陈树君

    [Chen, S. J.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China

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Source :

WELDING JOURNAL

ISSN: 0043-2296

Year: 2016

Issue: 9

Volume: 95

Page: 340S-356S

2 . 2 0 0

JCR@2022

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:305

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 9

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 12

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