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Abstract:
In traditional welding processes, the electrode is the cathode and the workpiece is the anode. In addition, their heat and mass inputs are coupled and unable to be freely optimized to suit the needs of specific applications. A modified arc welding process is proposed in this work to establish a cross-arc process where two wires are charged by a second power supply and fed into a traditional gas tungsten arc (GTA), which heats the workpiece. It is theorized an inter-wire arc can be established between the two wires to directly heat both wires, by which the heat and mass inputs are decoupled. Furthermore, because the wire is melted by the anode and cathode of the inter-wire arc, the wire melting efficiency is approximately tripled. To verify this idea, an experimental system has been established to experimentally demonstrate the feasibility of the proposed cross-arc welding process. To avoid the complexity introduced by metal transfer, the two wires are replaced by two carbon electrodes in this first preliminary study. There are two states of the cross-arc observed from experiments: stable and double arc. Experimental results confirmed that the stable cross-arc can be established and maintained. Analysis has been performed to discuss how the parameters affect the stability of the cross arc.
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WELDING JOURNAL
ISSN: 0043-2296
Year: 2015
Issue: 5
Volume: 94
Page: 158-168
2 . 2 0 0
JCR@2022
ESI Discipline: MATERIALS SCIENCE;
ESI HC Threshold:319
JCR Journal Grade:2
CAS Journal Grade:3
Cited Count:
WoS CC Cited Count: 22
SCOPUS Cited Count:
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 0
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