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Author:

Cheng, Qiang (Cheng, Qiang.) (Scholars:程强) | Feng, Qiunan (Feng, Qiunan.) | Liu, Zhifeng (Liu, Zhifeng.) (Scholars:刘志峰) | Gu, Peihua (Gu, Peihua.) | Zhang, Guojun (Zhang, Guojun.)

Indexed by:

EI Scopus SCIE

Abstract:

The geometric errors have a significant effect on the machining accuracy of multi-axis machine tool. Because of their complex inter-coupling, the process to control these geometric errors and then to improve the machining accuracy on this basis is recognized as a difficult problem. This paper proposes a method based on the product of exponential (POE) screw theory and Morris approach for volumetric machining accuracy global sensitivity analysis of a machine tool. When a five-axis machine tool is chosen as an example, there are five screws to represent the six basic error components of each axis (in an original way) according to the geometric definition of the errors and screws. This type of POE model is precise and succinct enough to express the relation of each of the components as the Morris method is based on the elementary effect (EE). The method can compare incidence of these errors and be used to describe the nonlinear relationship by less calculated amount in a global system. Based on the POE modelling, the Morris method is adopted to identify the key geometric errors which have a greater influence on the machining accuracy by global sensitivity analysis. Finally, according to the results obtained from analysis, suggestions, and guidelines are provided to adjust and modify the machine tool components to improve the machining accuracy economically.

Keyword:

Sensitivity analysis Geometric error Machine tool Screw theory Morris method

Author Community:

  • [ 1 ] [Cheng, Qiang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Feng, Qiunan]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Liu, Zhifeng]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Cheng, Qiang]Huazhong Univ Sci & Technol, State Key Lab Digital Mfg Equipment & Technol, Wuhan 430074, Peoples R China
  • [ 5 ] [Zhang, Guojun]Huazhong Univ Sci & Technol, State Key Lab Digital Mfg Equipment & Technol, Wuhan 430074, Peoples R China
  • [ 6 ] [Gu, Peihua]Shantou Univ, Dept Mechatron Engn, Shantou 515063, Guangdong, Peoples R China

Reprint Author's Address:

  • 刘志峰

    [Liu, Zhifeng]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

ISSN: 0268-3768

Year: 2016

Issue: 9-12

Volume: 84

Page: 2301-2318

3 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:166

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 50

SCOPUS Cited Count: 59

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 12

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