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Author:

Zhang, Haili (Zhang, Haili.) | Wang, Pu (Wang, Pu.) | Gao, Xuejin (Gao, Xuejin.) (Scholars:高学金) | Qi, Yongsheng (Qi, Yongsheng.) | Gao, Huihui (Gao, Huihui.)

Indexed by:

EI Scopus SCIE

Abstract:

In semiconductor etching processes, fault detection monitors the quality of wafers. However, the detailed dynamics in batch data are ignored in many traditional methods. In this paper, sequential image-based data visualization and fault detection, using bi-kernel t-distributed stochastic neighbor embedding (t-SNE), is proposed for semiconductor etching processes. In the proposed method, multi-modals, multi-phases, and abnormal samples in batches are visualized in two-dimensional maps. First, the batch data are restructured into sequential images and input to a convolutional autoencoder (CAE) to learn the abstract representation. Then, bi-kernel t-SNE is applied to visualize the CAE codes in two-dimensional maps. To reduce the computational burden and overcome the out-of-sample projection diffusion in bi-kernel t-SNE, data subsampling is used in the training procedure. Finally, a one-class support vector machine is employed to calculate the visualization control boundary, and a batch-wise index is presented for fault wafer detection. To demonstrate the feasibility and effectiveness of the proposed method, it was applied to two wafer etching datasets. The results indicate that the proposed method outperforms state-of-the-art methods in data visualization and fault detection.

Keyword:

Etching Transforms Convolutional autoencoder (CAE) Kernel Indexes fault detection Training Data visualization data visualization t-distributed stochastic neighbor embedding (t-SNE) Fault detection semiconductor manufacturing

Author Community:

  • [ 1 ] [Zhang, Haili]Beijing Univ Technol, Fac Informat Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Wang, Pu]Beijing Univ Technol, Fac Informat Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Gao, Xuejin]Beijing Univ Technol, Fac Informat Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Gao, Huihui]Beijing Univ Technol, Fac Informat Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Zhang, Haili]China Elect Greatwall St Fab Informat Syst Co Ltd, Shenzhen, Peoples R China
  • [ 6 ] [Wang, Pu]Minist Educ, Engn Res Ctr Digital Community, Beijing 100124, Peoples R China
  • [ 7 ] [Gao, Xuejin]Minist Educ, Engn Res Ctr Digital Community, Beijing 100124, Peoples R China
  • [ 8 ] [Gao, Huihui]Minist Educ, Engn Res Ctr Digital Community, Beijing 100124, Peoples R China
  • [ 9 ] [Wang, Pu]Beijing Lab Urban Mass Transit, Beijing 100124, Peoples R China
  • [ 10 ] [Gao, Xuejin]Beijing Lab Urban Mass Transit, Beijing 100124, Peoples R China
  • [ 11 ] [Gao, Huihui]Beijing Lab Urban Mass Transit, Beijing 100124, Peoples R China
  • [ 12 ] [Qi, Yongsheng]Inner Mongolia Univ Technol, Sch Elect Power, Hohhot 010051, Peoples R China

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Source :

IEEE TRANSACTIONS ON SEMICONDUCTOR MANUFACTURING

ISSN: 0894-6507

Year: 2022

Issue: 3

Volume: 35

Page: 522-531

2 . 7

JCR@2022

2 . 7 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:49

JCR Journal Grade:2

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 1

SCOPUS Cited Count: 2

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 10

Affiliated Colleges:

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