Abstract:
ObjectiveDeep-spaceexplorationisimportanttoinnovatespacetechnologyandexplorespaceresources Acollimatorisakeycomponentofadeep-spaceprobe however producingahighspatialresolutioncollimatorischallengingCurrentlythedeep-spaceexplorationcollimatorgridismostlycomposedofframes Castingorlaseradditivemanufacturingisusedtobuildtheinnergridstructure whichisquitethick aswellastheentireoutsidewall Thegridframeisthenusedtocreatethemicrogrooves Finallythecollimatorgridisformedbyinsertingtungstenortantalumfoilsintothemicrogrooves Furthermore collimatorgridmanufacturingtechnologiesincludeLIGAandelectricaldischargewire-cuttingTheseapproachesmayresultinthickwalls limitingthecollimator????sdutyratioandefficiencyorresultinalongermanufacturingperiod highercost andasmallergridheight ThehardX-raymodulationtelescopesatelliteHXMTwhichChinadevelopedindependentlyisusedasanexampletopresentourresearchprogressonlasermicroweldingtechnologyandequipmentdevelopmentforthecross-scalecollimatorgrid whichisfundedbytheNationalKeyResearchandDevelopmentProgram MethodsThelaserspotweldingexperimentwasconductedfirsttoidentifytheweldingparametersbasedonthestructuralfeaturesoftheHXMTcollimator Thegriddeformationfiniteelementanalysiswasthenperformedtoprovidelaserweldingguidance Finallylaserweldingequipmentwasdesignedandvalidatedtomeetthegridcelllaserweldingrequirements ResultsandDiscussionsTheHXMTcollimatoriscomposedofanaluminumalloyframewithmanytantalumgridcellsplacedintoit Laserspotweldingjunctionpointsformedbytwoorthogonalarraysoftantalumfoilsareusedtocreatethegridcell Thefabricationoftantalumfoils gridcellassemblyandweldingandgridcellinsertionintothecollimatorframeareallpartofthemanufacturingprocessFig3Forlaserweldinggridcells anIPGYLM-150 1500-QCWquasicontinuousfiberlaserandaself-developedthree-dimensional3Ddynamicfocusinggalvanometerareemployed Withabeamdiameterof40 mu m laserpowerof180--220W andpulsewidthof6--10ms awell-formedweldingspotiscreatedFig4TheresultsofthefiniteelementanalysisshowthatinstabilitydeformationiscommonduringthelaserweldingofthecollimatorgridcellFig5Toaddressthisissue anintegratedsetcombiningtantalumfoilassemblyandcollimatorgridwelding insertionisdevelopedFig6Theassemblyerrorandweldingdeformationarewell-controlled resultinginthecollimatinghole????sdimensionsaccuracybeingwithi
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Source :
CHINESE JOURNAL OF LASERS-ZHONGGUO JIGUANG
ISSN: 0258-7025
Year: 2022
Issue: 10
Volume: 49
Cited Count:
WoS CC Cited Count: 0
SCOPUS Cited Count:
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 3
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