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Author:

Huang Ting (Huang Ting.) (Scholars:黄婷) | Du Weizhe (Du Weizhe.) | Su Kun (Su Kun.) | Zhang Jianchao (Zhang Jianchao.) | Li Jingyang (Li Jingyang.) | Qi Junfeng (Qi Junfeng.) | Lei Yongping (Lei Yongping.) | Wu Qiang (Wu Qiang.) | Xiao Rongshi (Xiao Rongshi.)

Abstract:

ObjectiveDeep-spaceexplorationisimportanttoinnovatespacetechnologyandexplorespaceresources Acollimatorisakeycomponentofadeep-spaceprobe however producingahighspatialresolutioncollimatorischallengingCurrentlythedeep-spaceexplorationcollimatorgridismostlycomposedofframes Castingorlaseradditivemanufacturingisusedtobuildtheinnergridstructure whichisquitethick aswellastheentireoutsidewall Thegridframeisthenusedtocreatethemicrogrooves Finallythecollimatorgridisformedbyinsertingtungstenortantalumfoilsintothemicrogrooves Furthermore collimatorgridmanufacturingtechnologiesincludeLIGAandelectricaldischargewire-cuttingTheseapproachesmayresultinthickwalls limitingthecollimator????sdutyratioandefficiencyorresultinalongermanufacturingperiod highercost andasmallergridheight ThehardX-raymodulationtelescopesatelliteHXMTwhichChinadevelopedindependentlyisusedasanexampletopresentourresearchprogressonlasermicroweldingtechnologyandequipmentdevelopmentforthecross-scalecollimatorgrid whichisfundedbytheNationalKeyResearchandDevelopmentProgram MethodsThelaserspotweldingexperimentwasconductedfirsttoidentifytheweldingparametersbasedonthestructuralfeaturesoftheHXMTcollimator Thegriddeformationfiniteelementanalysiswasthenperformedtoprovidelaserweldingguidance Finallylaserweldingequipmentwasdesignedandvalidatedtomeetthegridcelllaserweldingrequirements ResultsandDiscussionsTheHXMTcollimatoriscomposedofanaluminumalloyframewithmanytantalumgridcellsplacedintoit Laserspotweldingjunctionpointsformedbytwoorthogonalarraysoftantalumfoilsareusedtocreatethegridcell Thefabricationoftantalumfoils gridcellassemblyandweldingandgridcellinsertionintothecollimatorframeareallpartofthemanufacturingprocessFig3Forlaserweldinggridcells anIPGYLM-150 1500-QCWquasicontinuousfiberlaserandaself-developedthree-dimensional3Ddynamicfocusinggalvanometerareemployed Withabeamdiameterof40 mu m laserpowerof180--220W andpulsewidthof6--10ms awell-formedweldingspotiscreatedFig4TheresultsofthefiniteelementanalysisshowthatinstabilitydeformationiscommonduringthelaserweldingofthecollimatorgridcellFig5Toaddressthisissue anintegratedsetcombiningtantalumfoilassemblyandcollimatorgridwelding insertionisdevelopedFig6Theassemblyerrorandweldingdeformationarewell-controlled resultinginthecollimatinghole????sdimensionsaccuracybeingwithi

Keyword:

collimator cross-scalegrid deep-spaceexploration lasermicro-welding microfabrication lasertechnique

Author Community:

  • [ 1 ] [Huang Ting]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 2 ] [Du Weizhe]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 3 ] [Su Kun]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 4 ] [Lei Yongping]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 5 ] [Wu Qiang]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 6 ] [Xiao Rongshi]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 7 ] [Zhang Jianchao]Beijing Spacecrafts Mfg Factory, Beijing 100190, Peoples R China
  • [ 8 ] [Li Jingyang]Beijing Spacecrafts Mfg Factory, Beijing 100190, Peoples R China
  • [ 9 ] [Qi Junfeng]Beijing Spacecrafts Mfg Factory, Beijing 100190, Peoples R China

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Source :

CHINESE JOURNAL OF LASERS-ZHONGGUO JIGUANG

ISSN: 0258-7025

Year: 2022

Issue: 10

Volume: 49

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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