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Author:

Zhang, Guoyu (Zhang, Guoyu.) | Li, Wuhong (Li, Wuhong.) | Xu, Guojian (Xu, Guojian.) | Xing, Fei (Xing, Fei.) | Chang, Lili (Chang, Lili.) | Wu, Shikai (Wu, Shikai.) | Liao, Hongbin (Liao, Hongbin.) | Wang, Xiaoyu (Wang, Xiaoyu.)

Indexed by:

EI Scopus SCIE

Abstract:

To mitigate the adverse effects of residual stress and deformation during high-power laser welding, this study established a finite element model based on thermodynamic conditions for high-power laser welding of CLF-1 steel for nuclear fusion applications. The temperature field and residual stress of the weld were simulated by using the composite heat source model together with Gaussian model and conical model. The results showed that the temperature field simulation was in good agreement with the real temperature field. The simulation results of the weld metal (WM) and the heat affected zone (HAZ) in the cross sections were basically consistent with those of the real cross sections. Moreover, the margin of error between the simulation results and the real data was & LE; 1.3% (the largest error & LE;0.04 mm). The Von Mises equivalent stress in WM was distributed irregularly, and its largest value was & LE; 220 MPa; the equivalent stress declined with an increase in distance from the center of WM. The transverse stress distribution in the center of WM was in accordance with the vertical stress distribution, which was essentially the same as the experimental data of the vertical stress. The simulation results of deformation in the Z direction of the weld showed that the maximum deformation was about -0.2 mm at the center of the weld corresponding to the length of 300 mm. In summary, the thermal source model, combined with laser welding process parameters, can provide high-precision prediction of stress variations and deformation control during the actual welding manufacturing process of the test blanket module (TBM) structure.

Keyword:

Finite element Heat source Laser welding CLF-1 steel Residual stress Temperature field

Author Community:

  • [ 1 ] [Zhang, Guoyu]Shenyang Univ Technol, Sch Mat Sci & Engn, Shenyang 110870, Peoples R China
  • [ 2 ] [Xu, Guojian]Shenyang Univ Technol, Sch Mat Sci & Engn, Shenyang 110870, Peoples R China
  • [ 3 ] [Li, Wuhong]Nanjing Zhongke Raycham Laser Technol Co Ltd, Technol Dept, Nanjing 210038, Peoples R China
  • [ 4 ] [Xing, Fei]Nanjing Zhongke Raycham Laser Technol Co Ltd, Technol Dept, Nanjing 210038, Peoples R China
  • [ 5 ] [Chang, Lili]Nanjing Zhongke Raycham Laser Technol Co Ltd, Technol Dept, Nanjing 210038, Peoples R China
  • [ 6 ] [Wu, Shikai]Beijing Univ Technol, Inst Laser Engn, Beijing 100124, Peoples R China
  • [ 7 ] [Liao, Hongbin]Southwestern Inst Phys, Chengdu 610041, Peoples R China
  • [ 8 ] [Wang, Xiaoyu]Southwestern Inst Phys, Chengdu 610041, Peoples R China
  • [ 9 ] [Chang, Lili]Nanjing Univ Aeronaut & Astronaut, Dept Mat Sci & Engn, Nanjing 210038, Peoples R China

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Source :

FUSION ENGINEERING AND DESIGN

ISSN: 0920-3796

Year: 2023

Volume: 195

1 . 7 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:19

Cited Count:

WoS CC Cited Count: 4

SCOPUS Cited Count: 6

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

Affiliated Colleges:

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