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Author:

Liu, Qingyi (Liu, Qingyi.) | Jiang, Ailong (Jiang, Ailong.) | Fang, Duo (Fang, Duo.) | Zhang, Chengqiang (Zhang, Chengqiang.) | Liu, Zenghua (Liu, Zenghua.) | Liu, Zehua (Liu, Zehua.) | Guo, Yanhong (Guo, Yanhong.)

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EI Scopus

Abstract:

To detect and intelligently identify the defects of the vermicular cast iron cylinder head, defective casting samples were made corresponding to each type of the actual defects. We setup the ultrasonic testing system to examine the defective samples. The detected defect signals were processed to obtain the characteristic spectrograms of the defects, which were further sorted and classified into a sample database. An algorithm based on a convolutional neural network was proposed to identify the defects intelligently. A convolutional neural network model was established. The network structure and parameters were optimized. It shows that a neural network with 3 3 convolution kernel dimension, 3 convolution layers, 20 convolution kernels in each layer and a learning rate of 0.0005 can effectively identify the spectrograms of the defects. The results show that the identification accuracy of the proposed algorithm is 97.14%. The model meets the practical requirements of cylinder head defect detection. The detection efficiency has improved significantly. © Published under licence by IOP Publishing Ltd.

Keyword:

Ultrasonic testing Defects Convolution Cast iron Multilayer neural networks Spectrographs Cylinder heads

Author Community:

  • [ 1 ] [Liu, Qingyi]Technology and Artisan Research Institute, Weichai Power Co., Ltd., 197 A, Fushou East Street, Weifang, China
  • [ 2 ] [Jiang, Ailong]Technology and Artisan Research Institute, Weichai Power Co., Ltd., 197 A, Fushou East Street, Weifang, China
  • [ 3 ] [Fang, Duo]Technology and Artisan Research Institute, Weichai Power Co., Ltd., 197 A, Fushou East Street, Weifang, China
  • [ 4 ] [Zhang, Chengqiang]Research and Development Institute, Weichai Power Co. Ltd., 197 A, Fushou East Street, Weifang; 261061, China
  • [ 5 ] [Liu, Zenghua]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, China
  • [ 6 ] [Liu, Zehua]Research and Development Institute, Weichai Power Co. Ltd., 197 A, Fushou East Street, Weifang; 261061, China
  • [ 7 ] [Guo, Yanhong]Research and Development Institute, Weichai Power Co. Ltd., 197 A, Fushou East Street, Weifang; 261061, China

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ISSN: 1742-6588

Year: 2021

Issue: 1

Volume: 1894

Language: English

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 3

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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