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Author:

Shi, Z. (Shi, Z..) | Sun, Y. (Sun, Y..)

Indexed by:

EI Scopus SCIE

Abstract:

Line laser 3D measurement of gears (LL3DMG) is a critical technology that enables the rapid acquisition of full 3D tooth surface data. This method compensates for the limitations of traditional measurement techniques, which rely on a limited number of points and lines on the tooth surface and involve small sample data processing methods in gear inspection. Instead, it truly reflects the complex 3D topography of the tooth surface, including the size and modification of gears. This article provides a summary and analysis of the main manufacturers of line laser sensors (LLSs), emphasizing their distinct designs and features. It also reveals the prominent role and developmental trends of LLSs in contemporary intelligent manufacturing sectors. Furthermore, based on different application scenarios and equipped devices, a comprehensive analysis and comparison of six different solutions, as well as our team's solution, were conducted. Each solution exhibited unique advantages. This further elaborates on the research status and development trends of LL3DMG-related technologies. This article also introduces the key methodological elements, such as the optical characteristics of the LLSs, pose parameter calibration, measurement pose characteristics, and 3D measurement data preprocessing in LL3DMG, along with possible solutions. Additionally, the challenges associated with LL3DMG are summarized and analyzed, and future research prospects for LL3DMG are analyzed in five main aspects: (1) enhancing and ensuring measurement accuracy, (2) combining intelligence for effective fusion and applications, (3) exploiting and utilizing big data on gear surfaces at depth, (4) facilitating miniaturization and portability of sensors and integration and networking of system, and (5) establishing a gear measurement cloud platform. In summary, these advancements also will present fresh opportunities for the LL3DMG and related fields to develop innovative technologies and products that cater to a wide range of applications. © 2024 Elsevier Inc.

Keyword:

Gear Gear measurement 3D measurement of gears Line laser measurement Line laser sensor

Author Community:

  • [ 1 ] [Shi Z.]Beijing Engineering Research Center of Precision Measurement Technology and Instruments, Beijing University of Technology, Beijing, 100124, China
  • [ 2 ] [Sun Y.]School of Construction Machinery, Shandong Jiaotong University, Shandong Jinan, 250357, China

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Source :

Precision Engineering

ISSN: 0141-6359

Year: 2024

Volume: 88

Page: 823-844

3 . 6 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 7

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

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