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Author:

Li, Meichuan (Li, Meichuan.) | Shi, Zhaoyao (Shi, Zhaoyao.) (Scholars:石照耀) | Sun, Yanqiang (Sun, Yanqiang.) | Yu, Bo (Yu, Bo.)

Indexed by:

EI Scopus SCIE

Abstract:

It is of great importance to ensure the accuracy of measurements taken by the line laser three-dimensional (3D) gear measurement system through the calibration of system in an accurate manner. This paper established a relevant measurement model based on the principle of line laser 3D gear measurement using generalized polar coordinates, designed a dedicated Polyhedral Artefact (PA), and proposed an accurate calibration method to address the challenges posed by the representation of 6 degrees of freedom (DOF) parameters for line laser sensor data in measurement space. Among them, the PA includes features such as cylindrical plane, planar plane, and Vgroove etc., which can meet the requirements of high-precision machining while maintaining consistency with gear installation accuracy to further improve the accuracy of sensor pose parameters. The calibration method uses nonlinear optimization equations with point cloud data to simultaneously solve the required parameters for accurate measurement. Calibration and gear measurement experiments reveal that the standard deviation and range deviation of the total tooth profile deviation, obtained from 10 repeated measurements of a single tooth flank, are 0.244 mu m and 0.86 mu m, respectively. The results of the tooth profile measurements after the calibration of the system show good consistency compared with the contact measurements, which verifies the effectiveness of the method.

Keyword:

Polyhedron Artefact Line Laser Measurment Gear Calibration Line Laser Sensor Gear Measurment

Author Community:

  • [ 1 ] [Li, Meichuan]Beijing Univ Technol, Beijing Engn Res Ctr Precis Measurement Technol &, Beijing 100124, Peoples R China
  • [ 2 ] [Shi, Zhaoyao]Beijing Univ Technol, Beijing Engn Res Ctr Precis Measurement Technol &, Beijing 100124, Peoples R China
  • [ 3 ] [Sun, Yanqiang]Beijing Univ Technol, Beijing Engn Res Ctr Precis Measurement Technol &, Beijing 100124, Peoples R China
  • [ 4 ] [Yu, Bo]Beijing Univ Technol, Beijing Engn Res Ctr Precis Measurement Technol &, Beijing 100124, Peoples R China
  • [ 5 ] [Sun, Yanqiang]ShanDong JiaoTong Univ, Sch Construct Machinery, Jinan 250357, Shandong, Peoples R China

Reprint Author's Address:

  • 石照耀

    [Shi, Zhaoyao]Beijing Univ Technol, Beijing Engn Res Ctr Precis Measurement Technol &, Beijing 100124, Peoples R China;;[Yu, Bo]Beijing Univ Technol, Beijing Engn Res Ctr Precis Measurement Technol &, Beijing 100124, Peoples R China

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Source :

MEASUREMENT

ISSN: 0263-2241

Year: 2024

Volume: 242

5 . 6 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 10

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