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Author:

Zou, Jianglin (Zou, Jianglin.) (Scholars:邹江林) | Xie, Shun (Xie, Shun.) | Kong, Hua (Kong, Hua.) | Liu, Tao (Liu, Tao.) | Fang, Chao (Fang, Chao.) | Wu, Qiang (Wu, Qiang.)

Indexed by:

EI Scopus SCIE

Abstract:

Plume are common physical phenomena in fiber laser keyhole welding and have serious negative effects on the welding process. Based on this, this paper explores the regulation law of conventional shielding gas flow on plume. The results show that the shielding gas has a very significant effect on the suppression of the slender part of the plume, and the greater the gas flow rate, the better the plume removal effect. The addition of the shielding gas makes the welding process more stable, the molten pool flows stably, and the frequency of spatter eruption is reduced. Under the experimental conditions, the optimal shielding gas flow rate is around 15 l/min, and the penetration depth and width are increased by about 10% and decreased by about 22%, respectively, compared with that without adding the shielding gas. Based on the gas flow simulation, the gas flow pressure (about 132 Pa) generated by an appropriate amount of shielding gas (about 15 l/min) can press the liquid column and spatter near the keyhole mouth into the molten pool to avoid the spatter eruption. Excessive shielding gas flow will interfere with the flow of the molten pool excessively, and the weld surface will show a serious undercut phenomenon.

Keyword:

plume shielding gas fiber laser welding spatter molten pool

Author Community:

  • [ 1 ] [Zou, Jianglin]Beijing Univ Technol, Inst Laser Engn, Sch Phys & Optoelect Engn, Beijing 100124, Peoples R China
  • [ 2 ] [Xie, Shun]Beijing Univ Technol, Inst Laser Engn, Sch Phys & Optoelect Engn, Beijing 100124, Peoples R China
  • [ 3 ] [Kong, Hua]Beijing Univ Technol, Inst Laser Engn, Sch Phys & Optoelect Engn, Beijing 100124, Peoples R China
  • [ 4 ] [Liu, Tao]Beijing Univ Technol, Inst Laser Engn, Sch Phys & Optoelect Engn, Beijing 100124, Peoples R China
  • [ 5 ] [Wu, Qiang]Beijing Univ Technol, Inst Laser Engn, Sch Phys & Optoelect Engn, Beijing 100124, Peoples R China
  • [ 6 ] [Zou, Jianglin]Beijing Univ Technol, Sch Mat Sci & Engn, Intelligent Photon Mfg Lab, Beijing 100124, Peoples R China
  • [ 7 ] [Fang, Chao]Chinese Acad Sci, Inst Plasma Phys, Hefei 230031, Peoples R China

Reprint Author's Address:

  • [Zou, Jianglin]Beijing Univ Technol, Inst Laser Engn, Sch Phys & Optoelect Engn, Beijing 100124, Peoples R China;;[Zou, Jianglin]Beijing Univ Technol, Sch Mat Sci & Engn, Intelligent Photon Mfg Lab, Beijing 100124, Peoples R China;;[Fang, Chao]Chinese Acad Sci, Inst Plasma Phys, Hefei 230031, Peoples R China;;

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Source :

JOURNAL OF LASER APPLICATIONS

ISSN: 1042-346X

Year: 2024

Issue: 3

Volume: 36

2 . 1 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 11

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

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