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Author:

Zhao, Hongyan (Zhao, Hongyan.) | Lv, Tao (Lv, Tao.) | Yu, Yue (Yu, Yue.) | Yan, Yian (Yan, Yian.) | Zhang, Jingzhang (Zhang, Jingzhang.) | Chen, Shujun (Chen, Shujun.) | Li, Hongxiao (Li, Hongxiao.)

Indexed by:

EI Scopus SCIE

Abstract:

In traditional cross-coupled welding, the main arc swings with the polarity changes of the bypass arc, leading to uneven heat distribution and compromising the decoupling of heat and mass transfer. To address this issue, a new cross-coupled welding method based on high-frequency bypass arc was developed. When the bypass arc operates at a high frequency of over 20 kHz, the main arc does not significantly swing with the polarity shifts. Instead, it vibrates at a high frequency with a small amplitude. To verify whether this vibration behavior influences the molten pool flow and promotes grain refinement, a series of experiments were designed and conducted. The results showed that, under identical conditions, the weld width produced by cross-coupled welding with a 50 Hz bypass arc is greater than that of tungsten inert gas welding (TIG) welding. However, under highfrequency bypass arc conditions, the weld width is similar to that of TIG welding, indicating a more effective decoupling of heat and mass transfer in this method. Moreover, compared to TIG welding and low-frequency cross-coupled arc welding, the high-frequency bypass cross-coupled method refines the weld zone grains, enhances material toughness, and improves the tensile properties of the weld.

Keyword:

Arc vibration High-frequency cross-coupled arc Molten Pool stirring Grain refinement

Author Community:

  • [ 1 ] [Zhao, Hongyan]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing, Peoples R China
  • [ 2 ] [Lv, Tao]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing, Peoples R China
  • [ 3 ] [Yu, Yue]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing, Peoples R China
  • [ 4 ] [Chen, Shujun]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing, Peoples R China
  • [ 5 ] [Li, Hongxiao]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing, Peoples R China
  • [ 6 ] [Yan, Yian]State Grid Jibei Elect Power Res Inst, Beijing, Peoples R China
  • [ 7 ] [Zhang, Jingzhang]Nanjing Tech Univ, Coll Elect Engn & Control Sci, Nanjing, Peoples R China

Reprint Author's Address:

  • [Yu, Yue]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing, Peoples R China

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2025

Volume: 133

Page: 566-575

6 . 2 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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