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Author:

Zhang, Ziling (Zhang, Ziling.) | Liu, Zhifeng (Liu, Zhifeng.) (Scholars:刘志峰) | Cai, Ligang (Cai, Ligang.) (Scholars:蔡力钢) | Cheng, Qiang (Cheng, Qiang.) (Scholars:程强) | Qi, Yin (Qi, Yin.)

Indexed by:

EI Scopus SCIE

Abstract:

Accuracy design constitutes an important role in machine tool designing. It is used to determine the permissible level of each error parameter of a machine tool, so that any criterion can be optimized. Geometric, thermal-induced, and cutting force-induced errors are responsible for a large number of comprehensive errors of a machine tool. These errors not only influence the machining accuracy but are also of great importance for accuracy design to be performed. The aim of this paper is the proposal of a general approach that simultaneously considered geometric, thermal-induced, and cutting force-induced errors, in order for machine tool errors to be allocated. By homogeneous transformation matrix (HTM) application, a comprehensive error model was developed for the machining accuracy of a machine tool to be acquired. In addition, a generalized radial basis function (RBF) neural network modeling method was used in order for a thermal and cutting force-induced error model to be established. Based on the comprehensive error model, the importance sampling method was applied for the reliability and sensitivity analysis of the machine tool to be conducted, and two mathematical models were presented. The first model predicted the reliability of the machine tool, whereas the second was used to identify and optimize the error parameters with larger effect on the reliability. The permissible level of each geometric error parameter can therefore be determined, whereas the reliability met the design requirement and the cost of this machining was optimized. An experiment was conducted on a five-axis machine tool, and the results confirmed the proposed approach being able to display the accuracy design of the machine tool.

Keyword:

Accuracy design Comprehensive error model Reliability and sensitivity analysis Machine tool Thermal and cutting force induced error model

Author Community:

  • [ 1 ] [Zhang, Ziling]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan St, Beijing 100124, Peoples R China
  • [ 2 ] [Liu, Zhifeng]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan St, Beijing 100124, Peoples R China
  • [ 3 ] [Cai, Ligang]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan St, Beijing 100124, Peoples R China
  • [ 4 ] [Cheng, Qiang]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan St, Beijing 100124, Peoples R China
  • [ 5 ] [Qi, Yin]Yingtan Appl Engn Sch, Yingtan 335200, Jiangxi, Peoples R China

Reprint Author's Address:

  • 刘志峰

    [Liu, Zhifeng]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan St, Beijing 100124, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

ISSN: 0268-3768

Year: 2017

Issue: 5-8

Volume: 91

Page: 1547-1566

3 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:165

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 25

SCOPUS Cited Count: 28

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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