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Abstract:
Solidification grain structure has significant impacts on the final properties of laser powder bed fusion (L-PBF) fabricated parts. Yet, the understanding of grain evolution process remains limited. This work aims to construct a real-time coupled Lattice Boltzmann model-Cellular Automaton simulation, to shed light on the effect of energy input on grain structure. Our simulations first reproduce diverse grain structures observed experimentally under different energy inputs. Four representative types of grains: slanted columnar grain, V-shaped grain, vertical columnar grain and “equiaxed” grain are observed under low energy input. While the slanted columnar grains and V-shaped grains disappear, and the vertical columnar grains exhibit different distributions and sizes under high energy input. Moreover, our model further confirms that the grain morphology depends on the location of the fusion boundary and the shape of melt pool. As the energy input increases, the origin of grain evolution changes from the slanted columnar grains to the vertical columnar grains during the overlapping process due to the location movement of the fusion boundary, leading to differential grain evolutions and the resultant grain structures. And melt pools with edges and bottoms perpendicular to each other are more likely to produce a stronger texture intensity. Additionally, based on the comparison between 3D morphology and 2D cross-section morphology of the grain, we discover that some grains can be easily misjudged by 2D experimental observation. We expect the proposed modeling framework to be a powerful tool in the future to guide process parameters for site-specific microstructure of L-PBF fabricated parts. © 2023 Elsevier B.V.
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Journal of Materials Processing Technology
ISSN: 0924-0136
Year: 2023
Volume: 321
6 . 3 0 0
JCR@2022
ESI Discipline: MATERIALS SCIENCE;
ESI HC Threshold:26
Cited Count:
SCOPUS Cited Count: 5
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 3
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